Zeeco Power Burners

ZEECO boiler burners are used to produce heat and steam across a wide range of industries – from refineries and petrochemical plants to power plants and pulp and paper.

Leading the charge they have transformed the emissions-heavy, fuel-draining burners of yesteryear into clean, energy-efficient systems that enable industries to increase boiler capacity, introduce new fuel additions or convert to less costly fuels, and reduce CO2.

Zeeco offers a complete line of boiler burners and duct burners for every application, including low-NOx and ultra-low NOx, conventional, and even standardized burners for immediate needs. They also engineer sophisticated burner management systems, safety and control systems, pilots and ignitors, flame scanners, liquid fuel atomizers, and other ancillary equipment to keep operations up and running.

Zeeco Power Division –
Products and Solutions for Steam & Process

GB Low NOx Burner Technology
Free Jet Ultra-Low NOx Burner Technology
Duct Burner Technology

Zeeco offers advanced combustion solutions for a variety of applications of ‘Power Burners’ (low NOx): Boiler burners

  • Low/ultra-low NOx burners
  • Industrial/ commercial packaged burners
  • Recovery boilers
  • Industrial water-tube boilers
  • Field erected utility boilers
  • Marine boilers
  • HRSG’s (Heat recovery steam generator)
  • OTSG’s (Once Through Heat Recovery Steam Generators)
  • Stoker boilers (bark, hog fuel, garbage, bagasse)
  • Duct burners
  • Ignition & burner pilot systems
  • Oil/ coal to gas burner retrofits
  • De-aeration
  • Burner Management System (BMS)
  • HVW High Intensity Burner
  • Flame Scanners

Zeeco Air Flow Modeling can eliminate mal-distribution between burners, eliminate unwanted swirling, improve burner stability and emissions and reduce system pressure drop.

Zeeco Power Division – Product details

1. GB Low NOx Burner Technology

  • Staged gas/ oil technology
  • Multi-fuel firing capability
  • Efficient – Low FGR and excess air
  • Low CO2 footprint
  • Multi applicability (fluid bed boilers, etc.)
  • Capacity: 15 – 430+ MMBtu/ hr (single burner)
  • Turndown:
    • 10:1 gas; 8:1 oil (operation)
    • 4:1 (emissions)

2. Free Jet Ultra-Low NOx Burner

  • Reconditioning fuel gas (inert products of combustion) for lower thermal NOx
  • More efficient use of FGR
  • Lower CO2 = “greener” project
  • Multi-fuel firing capability (refinery gas, fuel oil)
  • Capacity: 15 – 430+ MMBtu/ hr (single burner)
  • Turndown:
    • 20:1 gas; 8:1 oil (operation)
    • 4:1 (emissions)

3. Zeeco Duct Burner

  • Capacity: 30 – 750 MMBtu/hr
  • Low NOx (TEG): 0.05 to 0.08 #/MMBtu
  • Heat release range/ linear foot of fired length: 2 to 5 MMBtu/hr (typical 3 MMBtu/hr)
  • Flame length (3 MMBtu/linear ft.) = 2 to 3 m
  • Turndown: 12:1 or greater
  • Multi-fuel firing capability (nat. gas, ref. gas, low Btu gas…)
  • 23m velocity typical
  • 10m width with no support
  • Temp distribution ±100 deg (or less with modelling)

4. Burner Management Systems & Combustion Controls

  • Single, multi and unison fired burners
  • Variety/ combination of fuels including low fire changeover and simultaneously firing of multi-fuels
  • All types of BMS/ CCS PLC systems:
    • Allen Bradley Control Logix, Compact Logix
    • GE Fanuc
    • Modicon Premier
    • Siemens S7
  • Meets all standards: UL, CSA, EN, ATEX, GOST and INMETRO

5. Zeeco ProFlame Scanners

  • Integrated solid state sensor/ amplifier eliminates costs for amplifier cabinets
  • State-of-the-art digital signal processing allows for easy flame analysis
  • Easily configurable frequency and gain settings for ease of setup
  • Intuitive display to assist in troubleshooting
  • Dual signal channel design with electronic self-check for use in SIL3 applications

Why Zeeco?

Engineering, Testing, Quality & Safety

Multi-disciplinary engineers, cutting-edge modelling proficiencies, and most robust testing facility

  • The world’s first ISO 9001-2000 certified Combustion Research and Testing facility
  • World-class quality of the combustion and environmental systems
  • ISO-certified to meet the strictest criteria for product integrity and safe work practices
  • Health, Safety and Environment (HS&E) – is an everyday value – not just a priority

 

Airflow Models

Airflow is one of the most significant contributors to combustion performance and poor airflow distribution can lead to higher excess air requirements, stability and vibration problems and poor boiler turn down rates.
Conventional burner designs assume that there is balanced airflow to all burners, an even peripheral distribution around each burner entrance and no swirl entering or inside the burner.

Zeeco Air Flow Modeling can eliminate mal-distribution between burners, eliminate unwanted swirling, improve burner stability and emissions and reduce system pressure drop.

About Zeeco

Zeeco is the only full-line supplier to design and manufacture process, power, duct and packaged burners; gas and liquid flares; flare gas recovery systems; thermal oxidizers and incinerators; vapor control equipment; pilots and ignitors; and scanners, monitors, controls and management systems.